Quality now covers versioned audit checklists, an annual audit programme, tablet-based audit execution with CAPA follow-up, and line checks that warn on the line board.
Annual audit programme with Head of Quality approval
Plan internal and supplier audits separately for each plant and year, with a suggested frequency, approval by the Head of Quality, audit generation and a month calendar. You can print the programme.
Qualified and independent auditors
Auditors are checked against their Hire to Retire training records. Someone auditing their own department or process, or a supplier they buy from, is refused, and there is no override.
Run audits on a tablet or desktop
Take photos, see the score update as you answer, and get the auditee's signature. A critical No fails the audit, and nonconformities become draft findings. A submitted audit is read-only, and the QMS Responsible can correct it with a reason. An audit report can be printed.
Audit findings become CAPAs with verification
Each finding creates a CAPA owned by the process owner, with a target of 7, 30, 60 or 90 days depending on its class. Owners use My audit actions to add the root cause, action plan and evidence. Verification can include photos, and an action marked Not effective reopens the CAPA. Overdue findings are escalated, and customer or certification-body findings have their own classification. A finding sheet can be printed.
Line checks: first piece, device check and line clearance
Checks are raised at shift start, when an order is first loaded on a line, or by hand. A check is marked Missed after 30 minutes. A new-order check never blocks a scan. After repeated first-piece rejections or a failed device check, a nonconformance is proposed with the suspect pieces listed.
Line board shows line-check warnings
The line board has a quality tile that warns when a first-piece, device or line-clearance check is open, missed or failed.
Audit dashboard and six audit reports
The dashboard shows department and plant scores and trends. Six reports are included: programme vs actual, tracking chart, score trend, finding ageing, layered-audit compliance and line-check exceptions. The reports can be exported to Excel, and the line-check exceptions report can be printed.
Versioned audit checklist templates
Build checklists with sections and Yes/No/NA, score, numeric or text questions, weights, photo rules and critical flags. A published version is read-only, and an audit keeps the version it started on.